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Going automated is the obvious choice when wrapping 60+ loads an hour.  But if you have a high volume job and a need for speed, it really only comes down to two options; rotary ring or rotary arm.  In theory, both these machines do the same job, right?  They use the same basic principal to apply stretch film to the pallet by going around the load.  But there is of course, this not so subtle difference; one uses and arm and the other a ring.

So, it’s time to answer the age old question; which is better and why?

Full disclosure; we sell both rotary arm and rotary ring machines, so there’s no favoritism here. 


Speed

Winner: Ring

Turning a ring around a load is inherently faster because it doesn’t require as much inertia as a rotary arm.  Rotary arms don’t hold up nearly as well to speed because of the wear and tear from stress created by a less ergonomically friendly design. The centrifugal force causes the film end to pull away from the machine base. In fact, if not lagged to the ground, this force would cause the entire machine to topple over at high speeds. The ring model keeps the force contained and balanced throughout the machine- making it easier to achieve higher speeds without compromising the equipment or production.

Footprint

Winner: Tie

There isn’t a clear winner here.  The size really depends on the model of machine.  Sometimes the arm is going to be smaller, sometimes the ring.  In the end, both the rotary arm and rotary ring provide similar footprints and can be installed in the similar locations throughout the plant.

Flexibility

Winner: Ring—by a landslide.
Rotary arms have limited wrap patterns because you are always starting a wrap at the bottom, working up, and finally clamping at the top. Many rotary rings, like our Octopus line, have over 200 different wrap patterns to choose from and can start and stop anywhere on the load. The ability to pre-program wrap patterns also means various pallets can be wrapped without hesitation or operator interface. For lighter loads, like cereal boxes, this advantage also enables users to add film in weak or vulnerable spots such as the middle or the top.   

Maintenance

Winner: Ring

Ease of use makes the ring a clear winner. The ring frame can be brought down to ground level, making it a comfortable and safe level to work on. If that wasn’t proof enough that the ring should win in the maintenance category, no gear boxes at the top of the machine and the use of web belts to lift the frame- virtually eliminating lubrication points—puts ring over the top. In contrast, rotary arm machines have the chain drives and gear boxes at the top of the machine, creating the need for a ladder-- and with more parts, chains and wires, the overall maintenance is cumbersome and costly.   

Safety
Winner: Ring

It goes without saying that having the ability to bring the rotary ring down to a comfortable position is safer than having technicians climb ladders to troubleshoot equipment. But it also helps that you can load film by bringing the ring to you.  Rotary rings also offer the option of an Auto Roll changer—this obviously reduces the chance of accidents because the machine is doing the work, eliminating the need for operators to be near the wrap zone. For applications that require a top sheet, manufacturers using rotary arm solutions need to install an overhead hoist and have two workers hold the top sheet in place while the wrapper secures it with a couple revolutions of film. Top sheet film rolls also weigh upwards of 70lbs. The weight alone requires a forklift or crane to position the film. In contrast, the Octopus rotary ring solution is again brought to floor level for easy loading. Then, with a push of a button, the top sheet is automatically positioned and applied without operator involvement. 

There’s also potential load contamination and slip hazards associated with rotary arm technology. Since the lubrication and main pivot points rest on the top of the arm directly over the pallet of goods, it’s common for oil and grease to drip on product or the floor. This is especially troubling for food manufacturers and general food handlers where this type of contact with oil and grease creates contamination concerns. In contrast, rotary ring machines eliminate these problems since there are no lubrication points overhead.

Savings

Winner: Tie (well, sort of)
If you are talking the upfront cost of the machine, the rotary arm tends to have a lower entry price.  But, if you are evaluating the total cost of ownership, with increased flexibility, less maintenance and greater safety, the rotary ring solutions provide a greater return in the long run. Our Octopus users save 25-30% in film usage alone with the ability to tailor film tension settings and wrap patterns.

 

In the end, either solution will get the job done. Both solutions wrap quickly and effectively. There’s a lot to consider, and we’re here to help you make those decisions and support throughout the lifetime of your machine.  

Posted in: White Papers